Custom 34' Hydropod Trailer | New Jersey (NJ2)

Operation And Site Preparation

Operation:

This unit is currently in operation in New Jersey and produces about 800 heads of assorted lettuce and leafy greens and 22 (10x20) trays of microgreens per week. Can be sold as a turnkey operation or just the Bespoke Lightweight Mobile Hydroponics Trailer.

Turnkey operation includes a commerce website, reusable containers, bags and cool packs, (for delivery), trays, domes, nutrients, seeds, beneficial bacteria, and a mobile 10x5 trailer with an NFT system that produces 32 heads weekly and is used for farmers market events (details below) and more.

Site:

This unit is a completely mobile lightweight trailer. A permanent location is optional. Park on a Fairly level 45’ x 10’ lot It is currently parked with an external tank but can be fitted with 1 or 2 tanks to the undercarriage to make a more convenient mobile solution.

Water: RO Filter Water supply via garden hose or hard connection will be required

Electric: External 100 Amp Single-phase connection required

Specialty: Ethernet or Wi-Fi connection (to remotely control the environment and dosing)

Specs:

V Nose Triple Axle Cargo Trailer

Exterior Dimensions: 34’L x 8.5’W x 10’H, Add 1’ for overall Height, add 2’ length for tongue. Interior Finished Dimensions: 34’L x 7’9”W x 9’4”’H
16” o.c. steel tube framing throughout
Insulation: R-23

Aluminum Outer Shell:
5k Bullydog jack
(4) 5000 lb D-Rings welded to the frame (for transport) (2) 36” x 78” RV style doors with Flush locks
(6) 15” ST225 radial tires

Climate Control: Bard Heat Pump

●  3 Ton Bard heat pump

●  Electric heater package

●  Integrated dehumidifier

●  Integrated Energy Recovery Ventilator (ERV) allows for up to 400 CFM of fresh air and exhaust through the main unit while maintaining superior indoor temperature and humidity levels

●  Low ambient control and outdoor thermostat kit ( for operating in extreme cold weather areas)

●  EER Efficiency rating 11.1

●  CFM 1150

●  Refrigerant R-410A

Supplementary Dehumidifier:

●  Honeywell dehumidifier

●  ~50 pints/day at 70 degrees

●  CFM 160

●  Refrigerant R-410A

Fans:

●  (4) Terrabloom Inline duct fans, Variable adjustable speed

●  2 Floor fans

●  Exhaust /Air exchange rate - Continuous through the ERV CO2 generator

● Titan Controls Ares 8 LP

Lighting:

Main lighting;

●  General LED throughout

●  Over-counter work light

Cultivation lighting:

●  (88) 15-watt Maxsisun, Full spectrum, 700 pcs LED chip on board lighting, Dimmable with Mean well drivers

●  (8) computer-controlled arrays ( 2 per grow row)

●  IP65

●  PPE (μmol/J): 2.5

Nursery lighting;

●  (8) Bios, Icarus LLi Full spectrum LED strip lighting

●  2 computer-controlled arrays

●  Programmable wavelength

●  Dusk/ Dawn dimmable programmable

●  IP66

●  PPE (μmol/J): 2.9

Nursery Workstation:

●  Dimensions - 96”L x 32”D x 48”H

●  Materials - 430 and 380 Stainless Steel Seedlings

●  (2) levels

●  Tray capacity - (16) 10 x 20 trays ( variable cell sizes 200 cell, 288cell, microgreens)

Irrigation:

●  Ebb & Flow system

●  (2) 20-gallon tanks ( one tank for each level) RO Autofill

●  (2) Water Pumps - Flow rate 750 gal/hr

●  Aeration - (1) 800 gal/ per hour oxygenator (split evenly in 2, one for each of the 2 tanks)

●  BluLab - EC, Temperature, pH monitor

●  Manual Dosing

Cultivation:

Main Tank:

●  (1) main tank 130-gallon capacity. RO Autofill

●  OPTIONAL - Run a dual tank system with (2) 60-gallon tanks. Divide the entire cultivation capacity into 2 separate systems. Circulation Pumps

●  (2) Hayward - gal/hr pumps

●  (1) nutrient mixing/nutrient analysis pump ( sends main tank sample to the sample tank) Filtration

●  (2) Spin down micro mesh reusable filter

●  (2) Gutter stainless steel debris mesh filter Capacity

●  (9-15) average, 10 Plants per column

●  (80) Columns per row ( 800 plants)

●  (4) Aluminum frames Grow Rows, with lateral rack and pinion moveability

●  (1) Double-sided hanging light wall with lateral movability

●  (320) total Columns, 3200-4800 plants at full capacity

Irrigation:

●  Vertical Drip system:

●  (320) Bespoke, white, UV-protected, HDPE columns. Dimensions 3” x 3” x 96”

●  Each column contains 3 inert reticulated foam sections (3 sections for ease of use and cleaning)

●  Each foam section contains its own felt wick

●  Plumbing - NSF61 PVC

●  (320) Drip emitters - Self-flushing, Clog-resistant, 2 gal/hr, Bespoke quick change design

●  (2) Water Pumps - Flow rate 750 gal/hr

●  Aeration - (3) 800 gal/ per hour oxygenator (split evenly in 3)

●  BluLab - EC, Temperature, pH monitor, doser

●  (4) Peristaltic dosing pumps, programmable flow rate

Microgreens Station:

Shelving unit:

●  Dimensions - 48”L x 24”D x 115”H

●  Materials - chromed steel

Capacity:

●  (11) Levels, 14” H storage under the first shelf level

●  (4) trays per level

●  Total microgreen Tray capacity - (44) 10 x 20 trays

Water:

(1) Stealth RO filter
(1) 2 x 2 Stainless steel sink

Electric:

The unit provides a 100 amp electrical panel accessible from inside the unit. Every breaker is GFCI-protected.

Computer Controls and Electronics:

Lighting control:

●  TrolMaster Hydro-X Plus Controller

●  (8) program devise station

Nursery Pump Control:

●  (2) TrolMaster Hydro-X Plus Controller

●  (2) Lighting control adapter

Main Pump Control:

● (1) HD Repeat plug-in timer

Nutrient Pump Control:
● (1) HD Repeat plug-in timer

HVAC control:

●  TrolMaster Hydro-X Plus Controller

●  (1) Thermostat Station

CO2 control:

●  TrolMaster Hydro-X Plus Controller

●  (1) Co2 Devise station

Humidity Control:

●  TrolMaster Hydro-X Plus Controller

●  (1) Humidistat station

Main tank dosing control:

●  (1) Bluelab Pro controller, connect

●  Bluelab Peripod M4

Nursery tank monitoring:

● (1) Bluelab Guardian, connect

Smoke/Fire:

●  TrolMaster Hydro-X Plus Controller smoke sensor

●  (1) Remote fire alert WiFi

●  (1) TP-Link wireless dual band Gigabit router

Audio:

●  (1) Bose 321 system, CD player, AM/FM radio, two speakers, and an Acoustimass subwoofer

●  Aux input for a multitude of phones, iPads, and other devices

Other options to be included if sold as a turn-key operation

Freezer:
● TrolMaster Hydro-X Plus Controller

Araven Food storage containers:
● 200 4.2 qt Name branded containers ● 100 2.6 qt Name branded containers

Choice Black Jumbo Insulated Nylon Tote cooler bag ● 100 Name branded bags

Microgreen Trays:

●  (44) 10 x 20 trays with holes

●  (44) 10 x 20 trays without holes

●  (34) 10 x 20 clear 1” domes

●  (10) 10 x 20 clear 3” domes

Nursery Trays:

●  (16) 10 x 20 trays with holes

●  (16) 10 x 20 -200 cell inserts

●  (16) 10 x 20 clear 1” domes

●  (4) 10 x 20 clear 3” domes

Nutrients:

●  (16) 10 x 20 trays with holes

Media:

●  (3000) 3⁄4” peat plugs

●  (500) 1” Groden plugs

Seeds:

●  Microgreen seeds

●  Lettuce seeds

●  Leafy green seeds

●  Misc

Other:

●  Mycorrhizae

●  Photosynthesis-beneficial bacteria

●  ClearZona